Product Description

Xihu (West Lake) Dis. Dingli Steel Sleeve Co., Ltd

Add: Xihu (West Lake) Dis., HangZhou City, ZheJiang Province, HangZhou, ZheJiang , China

Product Parameters

Standard rebar couplers made by raw material 45# carbon steel with competitive price and divided into standard couplers, positional rebar couplers, and transition rebar couplers.
 

Name:

Thread Rebar Couplers Standard Type 

Used for Rebar:

HRB400/Grade 65/ and so on with rebar yield strength same as 500Mpa   or lower than that.

Raw Material:

S45C -yield strength 420Mpa, Tensile strength: 600-650MPa

Size:

16mm/18mm/20mm/25mm/28mm/32mm/36mm/40mm

Packing:

By bags and pallets packing, or wooden case packing as required (25KG   smaller packing, 1700KG per pallet)

Sample:

Free existing samples for checking dimension and quality

Production time:

15-40 days based on different quantity after receive the prepayment

Shipping Port:

Xihu (West Lake) Dis.g,ZheJiang Port,  ZheJiang   Port, China.

Payment Terms:

TT / LC

Certificate:

ISO/ CE

 

SIZE (mm)

Out Diameter (mm)

Length (mm)

Pitch (mm)

N.W    (KG)

PACKING IN ONE BAG  (NOS)

1 BAG WEIGHT (KG)

Approvals/ Certificate

16

24

42

2.5

0.092

250

23.00

CE / ISO

18

27

45

2.5

0.136

200

27.20

CE / ISO

20

30

50

2.5

0.159

132

20.98

CE / ISO

22

33

54

2.5

0.21

121

25.41

CE / ISO

25

38

62

3.0

0.34

80

27.20

CE / ISO

28

42

68

3.0

0.46

56

25.76

CE / ISO

32

48

76

3.0

0.633

42

26.58

CE / ISO

36

53

84

3.0

0.905

27

24.43

CE / ISO

40

59

95

3.0

1.16

25

29.00

CE / ISO

1. Standard rebar couplers Introduction

Standard rebar coupler belongs to Rolling technology, it is a parallel-thread mechanical splicing system used for the 16mm to 40mm reinforcing bars mechanical connections. This system is first peeling the rebar rib and then doing thread by cold rolling, this technology can meet with China standard of JGJ107-2571, USA standard of ACI318, UK standard of BS8110, VN standard of TCVN8163, and other international standards. The couplers can be divided into standard couplers with all right-hand thread, and also positional rebar coupler with 1 side left-hand thread another size right-hand thread, also it has transition couplers which 2 sides have different diameters. Also, this coupler has a competitive price over super couplers and is suitable for little lower rebar grades such as HRB400 or HRB500 rebar, it has full sizes from 16mm to 40mm.

2.45# steel carbon steel rebar couplers Features and advantages

a.Saving cost and easy operation than the lapping of rebar

b.One time loading can finish the rib peeling and thread rolling together.

c.Single step process, only 1 machine, 1 operator.

d.Assemble by visual inspection

e.Standard ISO parallel Metric Thread designs.

f.Used for many kinds of connections for a position or transition couplers

CPDL Rebar Coupler China Steel Rebar Coupler Manufacturers OEM/ODM On-demand Customized Rebar Splicing Coupler Wholesale Thread Rebar Couplers Standard Type

Product Description

 

FAQ

1. Q: Are you a trading company or manufacturer?

    A: We are an original equipment manufacturer.

2. Q: How long is your delivery time?

    A: It is according to the model and quantity.

        Generally, it is 3-5 days if the products are in stock.

        It will be 15-30 days if you want to customize the products

3. Q: What are your terms of payment?

    A: We accept T/T, Western Union, Money Gram, PayPal, Alibaba Escrow, etc.

        Payment<=USD 5000, 100% in advance.

        Payment>=USD 5000, 30% T/T in advance, balance before shipment.

 4. Q: Do you provide samples? Is it free or extra?

A: Yes, we could offer the sample for free charge, but clients do not need to pay the cost of freight.

 

mechanical coupling

What are the best practices for installing a mechanical coupling correctly?

Proper installation of a mechanical coupling is essential to ensure its optimal performance and prevent premature failure. Follow these best practices when installing a mechanical coupling:

1. Clean the Shaft Ends:

Before installation, ensure that the shaft ends are clean and free from dirt, debris, and any old coupling remnants. Clean the shafts using a suitable solvent if necessary.

2. Verify Shaft and Bore Dimensions:

Check the dimensions of the shaft and bore to ensure they match the coupling’s specifications. Ensure that the shaft and bore diameters, keyway sizes, and lengths are correct for the specific coupling.

3. Lubricate Contact Surfaces:

Apply a thin layer of appropriate lubricant to the contact surfaces of the shaft and coupling bore. This helps in easy installation and minimizes the risk of galling or damage during assembly.

4. Align Shaft and Coupling:

Align the shafts and coupling properly before installing. Avoid forcing the coupling onto the shaft; it should slide smoothly into position.

5. Use Proper Installation Tools:

Use the recommended installation tools or methods provided by the coupling manufacturer. Using improper tools may lead to damage or misalignment of the coupling.

6. Tighten Fasteners Gradually and Evenly:

If the coupling uses set screws, bolts, or any fasteners, tighten them gradually and evenly in a criss-cross pattern. This ensures uniform distribution of pressure and prevents distortion.

7. Check for Proper Keyway Fit:

If the coupling utilizes keyways, ensure that the keys fit snugly into both the shaft and the coupling keyway to prevent movement or slippage.

8. Verify Proper Torque:

If the coupling requires a specific torque value for installation, use a torque wrench to achieve the correct tightening. Avoid over-torquing as it may damage the coupling or cause premature wear.

9. Inspect for Runout and Alignment:

After installation, inspect the coupling for runout and alignment. Verify that the shafts are concentric and parallel, as misalignment can lead to premature coupling failure.

10. Conduct Regular Inspections:

Perform regular inspections and maintenance of the coupling during its operational life. Check for signs of wear, misalignment, or damage and address any issues promptly.

Adhering to these best practices ensures that the mechanical coupling is installed correctly and operates as intended. Proper installation increases the coupling’s longevity, minimizes the risk of downtime, and contributes to the overall efficiency and reliability of the mechanical system.

“`mechanical coupling

What are the temperature and environmental limits for mechanical couplings?

Mechanical couplings are designed to operate within specific temperature and environmental limits to ensure their performance and longevity. These limits can vary depending on the coupling type, materials, and the specific application. Here are some general considerations regarding temperature and environmental limits for mechanical couplings:

Temperature Limits:

Mechanical couplings are typically rated to handle a specific temperature range. Extreme temperatures can affect the mechanical properties of the coupling’s materials and lead to premature wear or failure.

High-Temperature Applications: In high-temperature environments, couplings made from materials with high-temperature resistance, such as stainless steel or high-temperature alloys, are often used. These couplings can withstand elevated temperatures without experiencing significant degradation.

Low-Temperature Applications: In low-temperature environments, special consideration must be given to the materials’ brittleness and the potential for reduced flexibility. Some couplings may require low-temperature lubricants or preheating to ensure proper operation in cold conditions.

Environmental Limits:

Mechanical couplings can be exposed to various environmental factors that may impact their performance. Manufacturers specify the environmental limits for their couplings, and it is essential to adhere to these guidelines.

Corrosive Environments: In corrosive environments, such as those with exposure to chemicals or saltwater, couplings made from corrosion-resistant materials, like stainless steel or nickel alloys, are preferred. Proper seals and coatings may also be necessary to protect the coupling from corrosion.

High Humidity or Moisture: Excessive humidity or moisture can lead to rust and corrosion, especially in couplings made from ferrous materials. In such environments, using couplings with proper corrosion protection or moisture-resistant coatings is advisable.

Outdoor Exposure: Couplings used in outdoor applications should be designed to withstand exposure to weather elements, such as rain, UV radiation, and temperature fluctuations. Enclosures or protective covers may be necessary to shield the coupling from environmental factors.

Special Applications:

Certain industries, such as food and pharmaceutical, have strict hygiene requirements. In such cases, couplings made from food-grade or hygienic materials are utilized to prevent contamination and meet regulatory standards.

It is crucial to consult the coupling manufacturer’s specifications and guidelines to determine the appropriate temperature and environmental limits for a specific coupling. Adhering to these limits ensures the coupling’s proper operation and longevity in its intended application, reducing the risk of premature wear and failures caused by extreme conditions.

“`mechanical coupling

Types of mechanical couplings and their specific uses in various industries.

Mechanical couplings come in various types, each designed to meet specific needs in different industries. Here are some common types of mechanical couplings and their specific uses:

1. Flexible Couplings:

Flexible couplings are versatile and widely used in industries such as:

  • Industrial Machinery: Flexible couplings are used in pumps, compressors, fans, and other rotating equipment to transmit torque and absorb vibrations.
  • Automotive: Flexible couplings are used in automotive powertrain systems to connect the engine to the transmission and accommodate engine vibrations.
  • Railway: Flexible couplings are employed in railway systems to connect the diesel engine to the generator or alternator and accommodate dynamic forces during train movement.

2. Rigid Couplings:

Rigid couplings are mainly used in applications that require precise alignment and high torque transmission, such as:

  • Mechanical Drives: Rigid couplings are used in gearboxes, chain drives, and belt drives to connect shafts and maintain accurate alignment.
  • Pumps and Compressors: Rigid couplings are used in heavy-duty pumps and compressors to handle high torque loads.
  • Machine Tools: Rigid couplings are employed in machine tool spindles to ensure precise rotational motion.

3. Gear Couplings:

Gear couplings are suitable for high-torque applications and are commonly found in industries such as:

  • Steel and Metal Processing: Gear couplings are used in rolling mills, steel mills, and metal processing machinery to transmit high torque while accommodating misalignment.
  • Mining: Gear couplings are employed in mining equipment to handle heavy loads and transmit torque in harsh conditions.
  • Crushers and Conveyors: Gear couplings are used in material handling systems to drive crushers, conveyors, and other equipment.

4. Disc Couplings:

Disc couplings are used in various industries due to their high torsional stiffness and ability to handle misalignment. Some applications include:

  • Gas Turbines: Disc couplings are used in gas turbine power generation systems to transmit torque from the turbine to the generator.
  • Petrochemical: Disc couplings are employed in pumps, compressors, and agitators used in the petrochemical industry.
  • Marine: Disc couplings are used in marine propulsion systems to connect the engine to the propeller shaft.

5. Universal Couplings (Hooke’s Joints):

Universal couplings find applications in industries where angular misalignment is common, such as:

  • Aerospace: Universal couplings are used in aircraft control systems to transmit torque between flight control surfaces.
  • Automotive: Universal couplings are employed in steering systems to allow for angular movement of the wheels.
  • Shipbuilding: Universal couplings are used in marine propulsion systems to accommodate misalignment between the engine and propeller shaft.

These examples demonstrate how different types of mechanical couplings are employed across various industries to facilitate torque transmission, accommodate misalignment, and ensure efficient and reliable operation of different mechanical systems.

“`
China Standard Rebar Connecting Building Materials Mechanical Rebar Splicing Coupling  China Standard Rebar Connecting Building Materials Mechanical Rebar Splicing Coupling
editor by CX 2023-09-21