Product Description
Features
1.Full-Tension splice, bar break under tensile tests.
2.Easy operation, installation. Neither bar thread nor bar ratation is needed.
3.Full trace ability of material CHINAMFG and production batch.
4.Manufactured under strict quality assurance plan ISO 9001.
Specifications
Bar Designation |
Outside Diameter |
Inside Diameter |
Length (L) |
Wall Thickness |
Weight |
Average Torque All Bolts |
Number of Bolts |
Metric(mm) |
mm |
mm |
mm |
mm |
kg |
N-m |
|
10(#3) |
33 |
15 |
127 |
9 |
0.74 |
205 |
6 |
12 |
33 |
15 |
127 |
9 |
0.80 |
205 |
6 |
14(#4) |
37 |
19 |
159 |
9 |
1.07 |
205 |
6 |
16(#5) |
37 |
19 |
159 |
9 |
1.07 |
205 |
6 |
18 |
44 |
24 |
191 |
10 |
1.67 |
205 |
8 |
20(#6) |
44 |
24 |
191 |
10 |
1.67 |
205 |
8 |
22(#7) |
48 |
28 |
273 |
10 |
2.80 |
340 |
10 |
25(#8) |
54 |
30 |
311 |
12 |
4.04 |
475 |
10 |
28 |
60 |
34 |
311 |
13 |
5.39 |
475 |
10 |
30(#9) |
60 |
34 |
311 |
13 |
5.39 |
475 |
10 |
32(#10) |
65 |
38 |
396 |
13.5 |
7.42 |
680 |
10 |
34 |
72 |
43 |
396 |
14.5 |
9.77 |
750 |
10 |
36(#11) |
72 |
43 |
430 |
14.5 |
10.61 |
750 |
12 |
38 |
80 |
47 |
430 |
16.5 |
13.33 |
790 |
12 |
40 |
80 |
47 |
430 |
16.5 |
13.33 |
790 |
12 |
Note: If the size what you want is out of this table, do not hesitate to contact us for customize. We are good at designing and customizing according to customers’ requirements based on required major diameter, pitch of thread, minimum tensile strength and rebar strength.
Application
Our products were exported to Europe, America, Japan, South Korea, The Middle East, Southeast Asia and in total 6 continents over 20 countries, and which has been consistently trusted by customers.
Production progress:
Test
Certificate
ABOUT TENJAN
HangZhou CHINAMFG Steel Tube Co., Ltd. was founded in 2004. The annual production capacity can reach 60,000 tons under years of development. We are a leading technical manufacturer in the seamless steel tube and rebar coupler industry. Tenjan’s chairman, Xihu (West Lake) Dis. Gu, already has 25-year experience in steel tube industry and is the major constitutor of national standard Couplers for Rebar Mechanical Splicing JG/T 163-2013.
CHINAMFG is specialized in custom production of high quality seamless steel tubes under international standards ASTM A519, ASTM A106, ASTM A500, ASME SA500, DIN2391, DIN1629, EN10305-1, DIN17121, EN15717-1, JIS3441, JIS3444 and JIS3445. We provide small batch customization service, especially for small and medium-size enterprises. Raw material, internal and external dimensional tolerances and consistency, internal and external surface roughness, straightness, mechanical properties, eccentricity, special shape, alloy steel, small-diameter thick-walled seamless steel tubes all can be customized. The production range for outer diameter is from 10 to 120mm and for wall thickness is from 1 to 20mm
Why Choose Tenjan?
(1) Large Scale Production,Strong R&D Capability
The annual production capacity can reach 60,000 tons under years of development. Every-year R&D investment and a team of technicians enable CHINAMFG with strong R&D capability. CHINAMFG has full system of production with advanced equipment, such as perforation, pickling, cold rolling, cold drawing, straightening, flaw detection, tensile test and machining.
(2) Quality Control
Every batch of products can be traced and guaranteed by the raw material certificate and steel tube quality certificate. Complete quality control system, following ISO9001, to ensure a full inspection process such as pull force test, chemical composition test and eddy current detection.
(3) Certification
The chairman of Tenjan, Mr. Xihu (West Lake) Dis. Gu, is 1 of the major constitutors of national standard Couplers for Rebar Mechanical Splicing JG/T 163-2013. And CHINAMFG has won the Quality System Certificates of ISO9001 and IATF16949.
(4) Major Customer Case
We have long-term relationship with customers such as BMW, MCC, CNNP, CRRC, Midea, Sinohydro, China Pingmei, China Academy of Building Research and so on.
(5) Export Countries
Our products were exported to Europe, America, Japan, South Korea, The Middle East, Southeast Asia and in total 6 continents over 20 countries, and which has been consistently trusted by customers.
(6) Customer Service
Tenjan provides considerate service to every customer with fast feedback, quality track and technical support.
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Comparing mechanical couplings with other types of couplings in performance.
Mechanical couplings are an essential component in power transmission systems, and they are often compared with other types of couplings based on their performance characteristics. Let’s explore how mechanical couplings compare with some other common coupling types:
1. Mechanical Couplings vs. Fluid Couplings:
Fluid couplings use hydraulic fluid to transmit torque between the input and output shafts. They offer smooth torque transmission and can act as a torque limiter, protecting the connected equipment from overloads. However, they have some energy losses due to fluid turbulence, which slightly reduces their efficiency compared to mechanical couplings. Mechanical couplings, on the other hand, provide direct and efficient torque transmission without any energy losses due to fluid friction.
2. Mechanical Couplings vs. Magnetic Couplings:
Magnetic couplings use magnetic fields to transfer torque from one shaft to another. They are commonly used in applications where a hermetic seal is required, such as in pumps and mixers. Magnetic couplings have the advantage of being completely leak-proof, unlike mechanical couplings that may require seals in certain applications. However, magnetic couplings have a lower torque capacity compared to many mechanical couplings, and their efficiency can be affected by variations in magnetic field strength and alignment.
3. Mechanical Couplings vs. Hydraulic Couplings:
Hydraulic couplings use hydraulic fluid to transmit torque. They offer high torque capacity and the ability to slip during overloads, acting as a safety feature. However, hydraulic couplings can have energy losses due to fluid friction, making them slightly less efficient than mechanical couplings. Mechanical couplings do not have energy losses related to fluid friction and provide direct torque transmission, making them more efficient in this regard.
4. Mechanical Couplings vs. Electrical Couplings:
Electrical couplings use electromagnetic fields to transfer torque. They are commonly used in high-precision and high-speed applications, such as robotics and aerospace systems. Electrical couplings can have high torque capacity and precise control over torque transmission. However, they require electrical power to function, which may not be suitable for all applications. Mechanical couplings are self-contained and do not require additional power sources, making them more suitable for various types of machinery and equipment.
5. Mechanical Couplings vs. Friction Couplings:
Friction couplings use friction between contacting surfaces to transmit torque. They are simple in design and can slip during overloads, providing protection against excessive loads. However, friction couplings can experience wear and require periodic maintenance. Mechanical couplings, depending on their type, may have a more robust design and may not experience as much wear under normal operating conditions.
In summary, mechanical couplings offer direct and efficient torque transmission without energy losses related to fluid friction or magnetic fields. While other coupling types may have specific advantages in certain applications, mechanical couplings remain a versatile and widely used choice in various industries due to their reliability, simplicity, and ease of maintenance.
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Exploring the use of mechanical couplings in high-power and heavy-duty machinery.
Mechanical couplings play a critical role in high-power and heavy-duty machinery, where reliable power transmission and robust performance are essential. These couplings are designed to withstand substantial torque, accommodate misalignment, and provide durability under demanding operating conditions. Here are some key aspects of using mechanical couplings in such machinery:
1. Power Transmission:
In high-power machinery, such as large industrial pumps, compressors, and turbines, mechanical couplings efficiently transfer significant amounts of torque from the driving source (e.g., motor or engine) to the driven equipment. The coupling’s design and material selection are crucial to ensure efficient power transmission and prevent energy losses.
2. Torque Capacity:
Heavy-duty machinery often generates high torque levels during operation. Mechanical couplings used in these applications are designed to handle these high torque requirements without compromising their structural integrity.
3. Misalignment Compensation:
Heavy-duty machinery may experience misalignment due to thermal expansion, foundation settling, or other factors. Mechanical couplings with flexible elements, like elastomeric or grid couplings, can effectively compensate for misalignment, reducing stress on connected equipment and prolonging the machinery’s life.
4. Shock Load Absorption:
High-power machinery may encounter sudden shock loads during starts, stops, or operational changes. Mechanical couplings with damping or shock-absorbing capabilities, such as elastomeric or disc couplings, help protect the equipment from damage and improve overall system reliability.
5. Heavy-Duty Applications:
Heavy-duty machinery, such as mining equipment, construction machinery, and steel rolling mills, require couplings capable of withstanding harsh conditions and heavy loads. Couplings made from robust materials like steel, cast iron, or alloy steel are commonly used in these applications.
6. High-Temperature Environments:
In certain heavy-duty machinery, like industrial furnaces and kilns, mechanical couplings are exposed to high temperatures. Couplings made from high-temperature alloys or materials with excellent heat resistance are selected for such applications.
7. Precision Machinery:
In precision machinery, such as CNC machines and robotics, couplings with low backlash and high torsional stiffness are preferred to ensure accurate and repeatable motion control.
8. Overload Protection:
Some high-power machinery may experience occasional overloads. Couplings with torque-limiting capabilities, like shear pin or magnetic couplings, can act as overload protection, preventing damage to the machinery during such instances.
Mechanical couplings in high-power and heavy-duty machinery are engineered to meet the specific requirements of each application, delivering reliable performance, safety, and efficiency. The proper selection and installation of couplings play a vital role in ensuring the optimal operation of these critical machines.
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Advantages of using mechanical couplings in power transmission systems.
Mechanical couplings offer several advantages when used in power transmission systems, making them a preferred choice in various industrial applications. Some of the key advantages include:
- Torque Transmission: Mechanical couplings efficiently transmit torque from one shaft to another, enabling the transfer of power between different components of the system.
- Misalignment Compensation: Many mechanical couplings can accommodate axial, radial, and angular misalignments between connected shafts, ensuring smooth operation even when precise alignment is challenging to achieve or maintain.
- Vibration Damping: Some types of mechanical couplings, particularly flexible couplings, dampen vibrations caused by imbalances or load fluctuations. This feature reduces wear on components and improves overall system stability.
- Shock Absorption: Certain flexible couplings have the ability to absorb shocks and impacts, protecting the connected equipment from sudden force variations and preventing damage.
- Easy Installation: Mechanical couplings are generally easy to install and replace. Their modular design simplifies maintenance and reduces downtime in case of coupling failure.
- Load Distribution: Mechanical couplings evenly distribute the load between connected shafts, preventing premature wear and reducing the chances of component failure.
- Compact Design: Mechanical couplings come in various compact designs, allowing for efficient power transmission without adding significant bulk to the system.
- Customizability: Manufacturers offer a wide range of mechanical couplings with different sizes, materials, and features to meet specific application requirements, giving engineers the flexibility to choose the most suitable coupling for their systems.
- Cost-Effectiveness: Mechanical couplings are generally cost-effective compared to more complex power transmission methods, making them a practical choice for many industrial applications.
- Safety: Some mechanical couplings, like shear-pin or torque-limiting couplings, act as safety features, disconnecting or slipping when the system experiences overload, preventing damage to expensive components.
These advantages make mechanical couplings indispensable in power transmission systems across various industries, including manufacturing, automotive, aerospace, marine, and more. Their ability to efficiently transmit power, accommodate misalignments, and protect the equipment ensures reliable and smooth operation of mechanical systems, contributing to overall system performance and longevity.
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editor by CX 2024-03-01